Solutions

Continuous hot-dip galvanized steel sheet production line (HGI)

Category: Solution

Using hot-rolled steel as a raw material, a layer of zinc or zinc-aluminum alloy is applied to the surface of the strip steel through hot-dip galvanizing, which has strong cathodic protection performance, making it widely used in various fields such as industry, agriculture and construction, and becoming a widely used coated product today.

Details

   Main Features of the Unit:
  Raw materials: Steel strip width: 600-1550mm, thickness: 1.5-4.0mm, pickled hot-rolled low-carbon steel coil, oil-free or lightly oiled.
  Coating type: GI, GA, GF; Weight: 60-600g/m2
  Product quality: Conforms to GB/T2518-2008
  Unit speed: Inlet Max200mpm, process section, Max150mpm, outlet section Max200mpm
  Annual output: 200,000-400,000tpy
  Energy saving methods: Waste gas heat recovery, SUNNY patent
  Continuous annealing furnace: Oxidation-free heating (NOF) + radiant tube heating (RTF), horizontal or L-shaped
  Fuel type: Natural gas, liquefied petroleum gas, mixed gas, coke oven gas
  Welding equipment: Double-roll lap seam welder
  Degreasing method: Chemical degreasing + electrolytic degreasing + three-stage water rinsing, horizontal (can be omitted)
  Zinc pot type: Ceramic induction zinc pot
  Air knife: SUNNY patent
  Leveler: Four-roll wet leveling, large rolling force 6,000KN
  Straightening machine: Two bends and one straightening
  Passivation/Fingerprint resistance: Cr6+, Cr3+, inorganic passivation, roll coating
  Oiling method: Electrostatic oiling
  Electrical control system: SIEMENS or ABB AC frequency control system
  Industrial automation: SIEMENS or ABB automation control system
 
   Main process flow of the unit:
 
 Process Flow
 
  Uncoiling, welding, degreasing (optional), NOF reduction, galvanizing, (alloying), leveling, straightening, passivation/fingerprint resistance, electrostatic oiling, slitting, coiling

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